1kW smps project (based on MicrosiM design)

sima8520

New member
View attachment 3442

I have ordered a few PCBs of my version of the SMPS design. Two sided in PCB green circa 14x12cm.
Here is the schematic and PCB: View attachment 3441

My version is for both 115VAC and 230VAC by use of a jumper.
It has an optional feedback loop with an optocoupler. You dont have to use this, but its there.
Read this thread (MultiSims messages) for what is necessary for the basic version.

The trafo is a ETD49 with N87 core. I bought them from mouser.com.
Winding info is in the schematic and in this thread. (Again: Scan for MultiSims messages)
All other components are standard and NON SMD.

It is still the first version, a prototype, but if you're interested you can buy one from me.
This will keep costs low and I will make the final version (maybe this one ?) available for purchase too.
I can also supply the trafo. But only in combination with the PCB.

Contact me for shipping costs etc.

Hello. Sory for my English.
How was your start?
 

P.S.RAJU

Member
hello friends
could some one tell me that half bridge and full bridge smps with one is good to design to get a power of 5kv
thanks
 

elyesi

New member
smps problem

Hello friends

I am assembling a half-bridge smps based on SG3525 and IR2110, but when I look at the signal in the primary of the transformer with a minimum useful cycle I get no downtime and have not been able to implement the regulation :ambivalence:. I appreciate any advice I give to solve the problem, in step control pulses turn out well .... I attached a picture to observe what is happening.

for testing I vary the duty cycle manually with a potentiometer.

thank you very much for your help.:UP:

smps2.jpg
 
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ragaman

New member
I am not sure witch capacitor exactly, please provide more info.

Hi Microsim, im talking about this capacitor, if the value have direct relationship with output power ?? what is the minimum value recommended ??
 

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nazirdigi

New member
hi microsim,
i finished detex audio smps 1.2kw with 2 etd49 cores parralleled,
can u tell me what are the equipments need for checking output load,
pls tell me how to ckeck the output for maximum power?
 

MicrosiM

Administrator
Staff member
hi microsim,
i finished detex audio smps 1.2kw with 2 etd49 cores parralleled,
can u tell me what are the equipments need for checking output load,
pls tell me how to ckeck the output for maximum power?

You will need to load the SMPS with dummy load, step by step, and see if it will hold the full load for at least 1 minute.

Equipments needed , beside oscilloscope, digital multimeter

Hope that helps
 
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nazirdigi

New member
hi microsim thanks for the reply,
can i load 500w *4 or 1000w *2 halogen lamps for test output?
can u give me ur email, i will send the images to u.
 

MicrosiM

Administrator
Staff member
hi microsim thanks for the reply,
can i load 500w *4 or 1000w *2 halogen lamps for test output?
can u give me ur email, i will send the images to u.


Yes, you can use such load to test the SMPS, if you dont have heater elements, witch is a better option
 

nazirdigi

New member
hi microsim, i loaded with halogen lamps and the bulps are very bright and after 1 minute the core copper wire getting very hot, is it ok?
 

Marshall

New member
Thank's Mr. MicrosiM.. but i stil heaven't found good quality cores ..after that i'll continue with assembling ..
 

joryds

New member
smps

MicrosiM Hello, I'm trying my resonant SMPS, and I need you to recommend me which values ​​are appropriate for 71kHz, I've noticed that if you use this Hot Trafo resistive load, thanks for your attention.
Resonancia 2.jpg
 
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