"TO-247" First Project - 600W SMPS"

dinelson

New member
yes , but actually with SGs , not KAs.


it was 14.6v , but i tested with higher voltages like 18 and that problem was still available.

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Up with some good and bad news !!

I improved my pwm board , but before that , I did some test with a lot of circuits and with new SGs or KAs , finally i could get maximum duty about 46.8 from KA3525 ( about 46 at mosfets gates). also if i
connect pin 7 (Rd) of SG to pin 5 directly , i can get maximum dutycycle about 47 or a bit higher in gates.
I'm also tested new MicrosiM schematic , but it hadn't any differences whit my own schematic(specially in dutycycles) . you can find some picture of edited pwm board and testing progress.

ok , lets go for good news :) :
i didn't care of that problem , I finished the transformer's winding and i think that windings just fit on the half of bobbin. so I've added more mylar tape layers at the end !!

when i finished windings , I decided to test the smps.
at first , i put a 200w bulb in series with one of AC lines and i connected a multimeter to +/-40v output section for reading the output voltages. then , i turned the power on and i became so happy like this : :D because of no fault and enough output voltages around 84v.also i did some test on +/-24v section and that was really nice , had output voltages around 49v.

Here is two video while testing the smps :

First Turn On :
[video=youtube;adtoJ5d0OIU]http://www.youtube.com/watch?v=adtoJ5d0OIU[/video]

Output voltages testing :
[video=youtube;a3HfkdjXEt8]http://www.youtube.com/watch?v=a3HfkdjXEt8[/video]

then , i decided to apply some loads at the 80v outputs , but when i connected a 60w bulb to the outputs , the output voltages decrease from 84 to 78v !!
after that , when i disconnected the mains , i touched the mosfet's heatsink and it was so hot !
is it ok with a 200w bulb series with the input or not ?! :confused:

today , i bought two larger heatsink and also two small thermometers for future testing.
MicrosiM , please tell me some notes about testing progresses of a smps.
can i connect my smps directly to AC lines ? :x:
can i check Vgs of mosfets with scope ?

Thanks.

boa noite eu tive observando sua fonte e ví que na saida tem capacitores pequenos , sou novo ainda em fontes smps , mas fiz uma que achei na internet no site que deixarei o link , eu coloquei fet k4108 toshiba sem dissipador e com carga de uns 8 amperes não aquece .... se se interessar eu posto as fotos... http://320volt.com/en/2x60-volt-smps-devresi-sg3525-etd44-ir2110/
 
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