LLC transformer details

TroelsM

New member
So, I've been toying a little with a LLC switchmode PSU.

I got a working prototype that appears to max out at 95% eff with 230Vac in and 50V out @100W.

But it appears that I've overlooked some details about the placement of the X-former windings.
From what I can google it looks like that its a bad idea to have windings coverings the gap in the X-former beacuse the of the high flux there ?

I can see (thermal cam) that the primary gets pretty hot and perhaps the heat is concentrated around the gap.

Any good guidelines out there on the actual details on LLC-Xformer construction?

Kind regards TroelsM
 
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