Questions about smps project

jm-31000

New member
Hi all,

First, thanks to all , gurus and others to share their knowledge. Really interesting stuff in this website :UP::UP:

Project: General purpose power supply - smps of course, as linear ones have really bad efficiency, toasters than supplies !!!! -
Range: 10 > 40 -50 V
Power: I need 20 A , not peak but continuous .
This power supply will be used ,firstly to test 12 or 24 V stuff, for a friend of mine, than for personal use.


I have already chosen ETD49 core, but after googling and reading and reading a lot, i have of course, many questions:

- Topology chosen: full bridge What value of duty cycle allowed? 0 to 50 % maxi or full range too?


- Litz wire: is the following wire good for winding, I'm in doubt because i have read temperature of about 70°C.

http://www.reichelt.de/index.html?ACTION=3;ARTICLE=10293;SEARCH=litz wire

View attachment D800_Litzexx-1.pdf

For such high current need surely, - if proper use - , to wind 4 or 5 wires together?


- Is it mandatory using low ESR capacitors for:

- input stage rectifier - from 220 VAC to 311 DC rectified

- output stage:

Have you a good ESR meter, kits or personal homemade stuff?


- Last question:

- I have already built power card for am and volt meter for this supply, can i '' stack '' it over the main card of this smps?

No concern about EMI or others?


It is a long long post, but i like learning and this site is what i have searching for a long while.


Thanks a lot and keep up the good work.

jm
 
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